PCB circuit boards: simple circuits or complex designs

Prototypes, small batches, or mass production
in series quality starting at 2 hours express

Series production
of special and price-sensitive printed circuit boards

Technology projects
: high-layer HDI configurations, high copper thicknesses, special layer structures

From standard PCBs
to high-density interconnect (HDI) boards

Our PCB circuit boards

We offer a wide range of manufacturing options so that you get the right product for every need. This means: products of the highest quality, flexibly adapted to your requirements. Do you need single-sided, double-sided, or multi-layer PCBs? Decide whether you want them to be rigid or flexible, or whether you are looking for a combination or intermediate solution.

With state-of-the-art manufacturing technology and high-quality materials, we ensure that our printed circuit boards meet the highest quality standards. Whether you need prototypes, small batches, or mass production, we offer customized solutions that meet your requirements.

Multilayer printed circuit boards

Complex printed circuit boards with multiple layers for demanding electronic applications.

Rigid printed circuit boards

1 to 100 layers. Robust, rigid printed circuit boards with a high number of layers for a wide range of applications.

IMS circuit boards

1–4 layers. Printed circuit boards with aluminum core for efficient heat management, ideal for LED and power applications.

Copper core printed circuit boards

1–4 layers. Printed circuit boards with solid copper core for extreme thermal requirements.

Flexible printed circuits

Up to 8 layers. Flexible printed circuit boards for dynamic and space-saving applications.

Rigid-flex printed circuit boards

2–28 layers. Combination of rigid and flexible areas – ideal for compact devices with high reliability.

PCB configurator

Design your own custom PCB now!

Regardless of your product specifications, we can manufacture the appropriate printed circuit board. It will meet your exact requirements and fulfill all the necessary functions for your design.

Technical specifications

We have modern machines at our disposal to produce even the most complex printed circuit boards. And it's not just the machines that make the difference—seasoned engineers and young engineers alike ensure that you will be delighted with the printed circuit boards we produce for you. We are happy to advise you on the implementation of your printed circuit board, whether it is a simple single-sided board or a complex multilayer board.

Material

FR4
TG135, High TG150, or High TG170 (standard TG135)


FR4 thickness
from 0.2 mm in increments up to 5 mm (standard 1.55 mm)


Copper
17.5µm, 35µm, 70µm, 105µm, 140µm, 210µm or thick copper 400µm (standard 35µm)


CTI
175 to 600 (standard 175)


Aluminum
thermal conductivity 1.3 to 8.0 W/mK (standard 1.3 W/mK)

surfaces

  • HAL lead-free (standard)
  • Chemical gold (ENIG)
  • Bond gold for aluminum or gold bonding
  • Chemical tin
  • organic finish
  • ENEPIG

Mechanical processing

Maximum board size
1200 x 700 mm (standard 583 x 465 mm)


Smallest possible cutter
0.3 mm (standard 2.0 mm)


  • Z-axis milling
  • Special internal contours
  • Scoring
  • Break-in grooves
  • Countersinks
  • Edge tinning/gold plating
  • Chamfers on connector strip
    20° or 45°
  • 3D metallization
  • Coils
  • Carbon printing

Solder resist and position printing inks

Bridge width
min. 125 µm (standard)


Clearance
min. 50 µm (standard)


Colors:
green, white, black, blue, red, yellow, special requests


CTI
175 to 600 (standard 175)


Types
Removable solder resist (peelable coating/peeling)
Taiyo Ink PSR4000
white solder resist especially for LED applications

quality assurance

IPC classes (IPC-A-600)
1, 2, and 3 (standard class 2)


  • E-test from 2 layers included
  • AOI, X-ray, microsection for multilayers
  • X-ray layer thickness analysis
  • Impedance control
  • High-resolution visual inspections
  • Underwriter Laboratories UL-certified production
  • Canada UL-certified production
  • Date code or RoHS symbol

from 2 hours EXPRESS

within a few hours from German production

Standard delivery time: 4 days or more

depending on the technology, with all technical options

Just-in-time delivery

Series production also as framework orders / Kanban from the Bad Rappenau warehouse

Examples of use

Frequently Asked Questions

IBR uses high-quality materials such as FR4, aluminum, CEM1, and special flexible materials, which are selected according to application requirements. We would be happy to advise you on which material is best suited for your specific application.

Yes, we offer the option of manufacturing prototypes of your printed circuit board. This allows you to test the design before series production and ensure that it meets the desired requirements.

To order printed circuit boards from IBR, we require the following data formats:

  • Gerber files (RS-274X or RS-274D) for the conductor tracks, pads, and drill holes.
  • Excellon drill files for the positions and diameters of the drill holes.
  • Solder mask files for the areas to be covered with solder mask.
  • Solder paste stencil files for assembly and solder paste application.
  • Component placements and schematics for better tracking and verification of designs.

Please ensure that all files meet the required specifications and standards.

Rigid printed circuit boards are the traditional option and provide a stable, solid base for electronic components.

 

Flexible printed circuit boards are made from flexible materials and can be used in applications that require bending or twisting, such as portable devices or networked products.

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